Committed to Quality Since 1946
Orscheln Products is the leading global supplier of motion control systems. Our products keep your vehicles running smoothly.
Orscheln has always been proud to support our military partners with their control systems needs—and military aviation is no exception.
We are a military aerospace cable manufacturer that helps US military aircraft fly reliably and safely through any operating conditions. Military contractors need the most dependable control components, and Orscheln has always been a trusted partner for providing any of our control cables and systems.
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Application-Specific Engineering
Military aircraft place demanding requirements on mechanical controls. As a military aerospace cable manufacturer, we review the required cable travel, operating load, and routing path. We also examine how each cable connects to the surrounding system.
Our aerospace engineers collaborate with OEMs and tier suppliers to develop assemblies that fit the aircraft’s installation space. From early design discussions through prototyping, we can tailor cable construction and end fittings to your intended control function.
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Program-Focused Validation
Aircraft control systems encounter vibration, temperature changes, and environmental exposure. Our engineering and testing teams develop validation plans around your operating conditions and applicable specifications.
Orscheln has experience with programs evaluated against MIL-STD-810 and RTCA DO-160, along with customer-specific requirements. We test mechanical performance and evaluate finished assemblies against defined criteria. The required methods and qualification scope depend on each program, so we review those details with your team before testing begins.
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Dependable U.S. Manufacturing
We manufacture aircraft control cables at our headquarters in Moberly, Missouri. Dedicated aerospace personnel work alongside engineering, production, and quality teams throughout development. This connection helps us coordinate design reviews and prototypes. It also supports manufacturing and testing as projects advance.
Our engineers are available when installation requirements or design details change. Direct access to manufacturing resources also helps us address questions about cable fit and assembly construction with the people responsible for building the components.
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Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Celebrating 80 Years-Made In Missouri
Aerospace Cable FAQs
Our mechanical control cables support aircraft functions that require movement between a control input and another mechanism. Applications include flight controls, engine and fuel controls, and primary or emergency landing gear systems.
Depending on the design, we can also develop controls for access and auxiliary functions. Our aerospace team reviews the intended operation and the needed control response before recommending a cable configuration.
Push-pull cables transmit mechanical movement in both directions and support many aircraft control functions. Ball-bearing cables use rolling elements between internal guide rails to transmit linear motion.
This design can suit applications that require repeated, smooth actuation along a defined path. The correct choice depends on required travel, operating force, and the installation route. We review those factors with your engineers, ensuring that design parameters and functionality sync 100% with your system. Each unit must suit its intended motion and installation.
Yes, we engineer assemblies around aircraft routing limitations and available mounting space when standard configurations don’t fit. Stranded conduits can provide flexibility through confined installation paths. Custom end fittings help connect cables to the aircraft’s mechanism.
As your military aerospace cable manufacturer, we review drawings, mounting locations, and operating conditions before recommending an approach. The final cable design depends on the required movement, operator control specs, and the specific aircraft application.
Orscheln has experience with development and validation programs involving MIL-STD-810 and RTCA DO-160. Our testing capabilities include vibration, temperature exposure, and corrosion assessments. We also evaluate mechanical durability against defined requirements.
Because acceptance criteria vary by aircraft and program, our engineering team works with customers to determine the appropriate test plan. We then document results against the agreed specifications. Our qualification protocol applies to each particular product and test scope, so we can confirm that every control cable we manufacture is ready for application.
Orscheln Products holds AS9100D and ISO 9001:2015 certifications. We also hold ISO 14001:2015 certification and FAA PMA quality management system approval. Our quality processes include design reviews, validation planning, and production controls.
These organizational qualifications support our aerospace manufacturing work. Individual part approvals and test results still depend on the product and its program. When you’re selecting a military aerospace cable manufacturer, our team will discuss the applicable quality documentation and verification requirements before we accept development of your cables.
Yes, we support aircraft manufacturers, tier suppliers, and aftermarket programs. Some projects call for assemblies for a new aircraft; others begin with an existing design or a component requiring replacement.
Our engineers review its function, dimensions, and performance requirements before discussing suitable options. We also bring aircraft cable manufacturing expertise to projects involving custom fittings or cable construction. This can include reviewing existing drawings or samples. As a military aerospace cable manufacturer, we evaluate proposed replacement designs against their specific requirements, rather than assuming parts are interchangeable.
Aerospace Control Cables
Most Orscheln aerospace cables are push-pull cables. These mechanical control cables are an integral part of almost any kind of aircraft. Customers use our cables to operate the flight control surfaces, activate alternative features, and more across different types of aircraft.
We are a military aerospace cable manufacturer that can meet the unique needs of your project and conform to MIL-STD-810 requirements. We can even accommodate special requests like extra weather resistance, improved durability, and more. Just let us know what you need and we’ll find out the best way to make it happen.
After we build your cables, we’ll subject them to extensive end-of-line testing to ensure it lives up to our quality standards. Then we’ll be ready to deliver your cables to support your military aviation project!
Ball-Bearing Control Cables
Orscheln also creates ball-bearing cables designed for aerospace applications. Unlike traditional cables, ball-bearing cables transmit motion through a linear ball bearing situated between two guide rails inside each cable. We can custom-bend these cables in-house to make the installation process easy for you. Just let us know what you need, and our military aerospace cable manufacturer team will be ready to design the perfect cable for you.
Ball-bearing cables are a perfect choice for applications where you need frequent, smooth push-pull motion. They are durable and can last longer than regular cables.
Get in Gear With Orscheln
Let us know what you need for your project, and our engineers will get to work.